Leather is not a natural material as we know it, but requires a transformation process to convert animal skin into a durable and resistant product. Tanning is a key process in leather production, where raw hide is transformed into a material that does not deteriorate over time.
Tanning methods vary widely, from vegetable tanning, which uses natural tannins, to modern methods with more advanced chemicals. This diversity in techniques allows for a wide range of finishes and features, thus satisfying the needs of different industries.This process consists of several steps:
- Skinning: the animal's skin is separated from the rest of the body, cleaned and classified according to its quality and size.
- Edging: The skin is trimmed to eliminate excess or defective parts.
- Soaking: The skin is submerged in water to hydrate it and remove dirt, blood and organic remains.
- Defleshing: the inner part of the skin is scraped to remove the subcutaneous tissue, hair and glands.
- The fleshing: excess fat and proteins are removed from the skin using chemical or enzymatic agents.
- Tanning: the skin is treated with substances that give it stability, resistance and flexibility. The most common type of tanning is chrome tanning, which uses chromium salts as a tanning agent. This method is the fastest and cheapest, but also the most polluting and toxic, since it generates waste that is dangerous for the environment and human health. Other types of tanning are vegetable tanning, which uses plant extracts such as tannin; alum tanning, which uses aluminum salts; or synthetic tanning, which uses synthetic resins.
- Retanning: the leather is treated again with substances that give it color, softness, shine and other desired properties.
- Drying: Excess moisture is removed from the skin using methods such as pressing, hanging or vacuum drying.
- The finish: Different techniques are applied to improve the appearance and quality of the leather, such as sanding, polishing, varnishing, stamping or engraving.